SAP Business One
Steel Manufacturing
INDUSTRY 02 Process Manufacturing

SAP Business One ERP for Steel Manufacturing

Every heat controlled. Every movement tracked.

Raw material, yield, quality and dispatch across the full steel-making process — with margins visible per batch.

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01The industry challenge

Steel lives or dies on yield and traceability.

01

Melt yield drifts and nobody sees it until month-end costing

02

Heat-wise traceability breaks between melting, rolling and dispatch — one quality claim and the paper trail takes days

03

Weighbridge readings, production entries and invoices disagree, and the difference is real money in scrap and shortage

04

Grade-section-size inventory balloons because stock truth is per godown register, not per system

05

Raw material and price volatility outruns the costing — you learn the real conversion cost after the order shipped

02Connected operational journey

One flow, from first material to final dispatch.

1 Raw materials
2 Melting
3 Casting
4 Rolling
5 Testing
6 Finished stock & dispatch
Heat, lot and weighment connected end to end — scrap receipt to dispatched section.
03One connected steel solution

Three layers. One system.

From scrap or billet receipt over the weighbridge to heat-wise melting, rolling and finishing, every movement lands in one system: heat and lot numbers carried end-to-end, test certificates attached at the heat, weighbridge-verified quantities on both gates, grade/section/size stock live per yard, and dispatch against confirmed weighment. The BMW Ventures pattern — SAP Business One HANA with IoT weighbridge integration — is the template: the scale writes the truth, the system keeps it.

SAP Business One
The transactional core

Integrated finance, purchasing, inventory, sales, production, projects and reporting.

TEKROI
Industry solutions

Industry processes, controls, integrations, localisations and specialised workflows.

TEKAI
Intelligence on top

AI questions, insights, alerts and agentic automation using live business context.

04Costing, margins and control

Built for steel manufacturing — not adapted to it.

Conversion cost per tonne by heat and by section — power, fuel, consumables, and yield loss priced in, not averaged away. Scrap-to-finished yield tracked per shift; price-volatile inputs revalued so quotes reflect today’s metal, not last month’s. Approvals and exceptions by responsibility: the yard head sees weighment mismatches, the plant head sees yield drift, the promoter sees margin per tonne per grade — each acting on their own number, daily.

TEKAI

Ask your operations anything.

TEKAI answers from live business context — and turns exceptions into alerts and actions before they become losses.

Live answers · your data, your context
Yield by shift this week against last month.
Which heats are pending QC clearance and how long?
Weighbridge variance above 0.5% — list the vehicles.
Margin per tonne by grade, this quarter.
05Management KPIs

KPIs steel teams run on

01 Melt/rolling yield %
02 Conversion cost per MT by section
03 Weighbridge variance
04 Heat-wise quality clearance time
05 Grade-wise stock ageing
06 Margin per tonne per customer
06Relevant integrations

Connected to the systems around it.

IoT weighbridges at both gates Furnace and rolling-mill PLCs Spectro and testing equipment Banks, tax and e-invoicing WhatsApp yard and dispatch digests
07Industry FAQs

SAP Business One for steel manufacturing — asked and answered.

Can SAP Business One track heat-wise traceability?

Yes — heat and lot numbers carry from melting through rolling to dispatch, with test certificates attached at the heat.

Does it integrate weighbridges?

Yes — BMW Ventures runs IoT weighbridge integration on SAP Business One HANA; readings post directly against documents.

Can it handle grade-section-size inventory?

Yes — multi-dimension item structures with live stock per yard.

How is conversion cost per tonne captured?

Power, fuel, consumables and yield loss post to production, giving heat-wise and section-wise cost.

Is there steel proof?

Three published case studies — Hulas Steel, BMW Ventures, and a confidential Indian steel manufacturer.

Proof in this industry

Steel manufacturing & trading · Kathmandu — illustrative
Steel manufacturing & trading · Kathmandu

Hulas Steel

Steel, Run as One System

How Hulas Steel runs steel manufacturing, trading and dealer distribution on SAP Business One

Steel & Pre-Engineered Buildings · India — illustrative
Steel & Pre-Engineered Buildings · India

Global Steel Company

Global Steel Company boosts performance with an end-to-end digital platform built on SAP Business One®

Global Steel Company provides end-to-end building solutions across railway girders, heavy industry, infrastructure, high-rise buildings, warehouses and industrial sheds — combining innovation, design, versatility and cost-effective engineering at scale.

Steel & IoT · India — illustrative
Steel & IoT · India

BMW Ventures Limited

Process Efficiency with IoT-Connected Operations on HANA

How BMW Ventures brought finance, supply chain, project management, logistics and warehouse management onto SAP Business One HANA — with IoT weighbridge integration through HyperTerminal

— Nitin Kishorepuria, Director, BMW Ventures Ltd
Business Transformation

See your steel operation connected.

Book a live demo — bring your own heats, grades and weighbridge questions.

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✓ 6 weeks to go-live (standard scope)✓ Transparent fixed-scope pricing✓ Dedicated support
Built onSAP Business One
Technology with Return on Investment.

Implemented and supported from our Hyderabad hub — see SAP Business One Partner in Hyderabad.

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